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Structural Expansion Joints and Joint Sealants by EMSEAL
Watertight by Design Since 1959

Talk to our Tech Team:
1-800-526-8365 -- 508-836-0280 --  Fax: 508-836-0281
 techinfo@emseal.com
 

Last modified: September 03, 2010


List of other Complete Project Profiles:

18-year Run at New York City's Guggenheim, COLORSEAL a Permanent Exhibit at Historic Landmark Museum
Atlanta, GA 2.8 Million Square Foot CONRAC Airport Parking Facility (SJS, Thermaflex, Migutrans, Seismic Colorseal, Horizontal Colorseal, DSM System (new-2009)

Boston, MA Prudential Center (SJS-retrofit-2006)

Washington, DC Convention Center (Twinsert-retrofit-2008)

Kansas City Royals Kauffman Stadium (Migutrans, Colorseal, Thermaflex-retrofit-2009)
Green Bay Packers,
Lambeau Field (DSM, SJS-retrofit-2007-09)

NY Mets, Citi Field (SJS, Colorseal-new-2009)

Citizens Bank Philadelphia Phillies Ballpark (Thermaflex, Migutan, Colorseal, 20H-new-2004)
Orlando International Airport Southwest Terminal, Orlando, FL (Migutrans-new-2003)
Keyspan Park, Coney Island Cyclones, NY (Migutan, Thermaflex, Colorseal-new-2001)
University of Massachusetts Medical Center, Worcester, MA (DSM-retrofit-2007)
EMC2 Corporate Office Building & Parking Deck (DSM-retrofit-2007)

Atlantic Station, Atlanta, GA (Migutan, Thermaflex, Colorseal, Migutrans-new-2004-05)

Woodbine Slots, Toronto, ON (Migutrans-retrofit-2000)

Hilton Boston Logan (Seismic Colorseal-new-1998)
St. Louis Lambert Field Airport (Colorseal-retrofit-2000)
Tampa International Airport, FL (Migutrans-retrofit-2006)

Jet Blue Terminal, JFK International Airport, NY, NY (Migutan-new-2007)

Zurich Insurance, Baltimore, MD (Thermaflex-new-2001)
Clinton County Courthouse Ohio (Horiz.Colorseal-retrofit-1992)
Longaberger Basket, Newark, OH (Backerseal-new-1997)
Mississauga Living Arts Center, ON (Colorseal-retrofit-2000)
Niketown, Newbury Street, Boston, MA (new-1998)

President's Plaza, Chicago, IL (Migutan-retrofit-2001)

100 Cambridge Street, Boston, MA (Migutan, Colorseal-new-2003)
300 North Park, Chicago, IL (Migutan-retrofit-1998)
Mall of America (Backerseal-new-1992)
Boston Red Sox
Fenway Park (Migutan, Colorseal-retrofit-2003)
Baltimore Ravens
M&T Bank Stadium (Thermaflex, Colorseal-new-1998)
Kinnick Stadium, U of Iowa, Iowa City, IA (DSH-retrofit-2006)
Lawrence Municipal Stadium, Lawrence, MA (Thermaflex-retrofit-2005)
Washington Redskins FedEx Field (Thermaflex-retrofit-2000-05)

 

 

 

Packers Lambeau Field Gets EMSEAL Expansion Joint Upgrade
(Retrofit 2007-2009)
The storied history of the Green Bay Packers is rich with evidence of thoughtful decisions that have preserved the organization's stature, vitality and viability.

Central to the team's identity is its stadium complex.  Opened in 1957, the structure that would in 1965 be renamed Lambeau Field after the passing of one of the teams founders, remains at the core of the facility.  A $295 million redevelopment completed in 2003, expanded the role of the structure from a seasonal stadium to a year-round multiuse cultural, tourist and fan destination.  The forethought of the fan-owners and management to preserve the original seating bowl is evident in the stadiums timeless elegance and well-deserved claim as the "crown jewel of the National Football League".

 
Failed liquid sealant and backer rod in expansion joints

Ongoing maintenance of any stadium facility will inevitably have watertightness as a central issue. As purposely designed gaps in the structure, called expansion joints, are a principle point of water leakage.

Liquid-sealant and backer rod (the most prevalent choice of joint sealant) suffers major limitations.  The presence of tensile stresses at the bond line and within the sealant elastomer during joint opening often result in either adhesive or cohesive tearing.

(click picture to enlarge)

 

While the upfront cost of liquid sealant and backer rod is low, the labor to remove and replace this technology just once, will far outweigh the installation of a more durable alternative. 

The Packers are joining dozens of other stadium owners in exploring the notion of a different approach to joint sealing with the installation in some of its seating bowl joints after the 2006 season of the DSM SYSTEM from EMSEAL--a preformed, precompressed, silicone and impregnated foam hybrid sealant.

Cohesive failure of liquid sealant and backer rod in expansion joints.
 

(click picture to enlarge)

Removal of failed sealant from expansion joints in stadium treads and risers

Central Restoration of Oakfield, WI got the call to quarterback this comeback. After initial in field training by EMSEAL's field technician they took the ball and ran with it demonstrating attention to detail in material sizing, joint preparation, and installation that is equal in importance to the product choice for the success of the project.

First the failed liquid sealant and backer rod is removed from the tread and riser joints and the joint faces are cleaned back to concrete.

(click picture to enlarge)

 
The DSM SYSTEM from EMSEAL is custom supplied pre-compressed to smaller than the field-measured joint opening size.

It is removed from its shrink-wrap and hardboard packaging and installed into and with wet epoxy adhesive in accordance with the DSM SYSTEM installation instructions.

The epoxy is supplied by EMSEAL as part of the SYSTEM.

DSM from EMSEAL is installed into stadium expansion joints.

 

(click picture to enlarge)

Continuity of seal at expansion joints is assured with DSM from EMSEAL

The inherent backpressure of the impregnated foam backing causes the material gradually to expand as seen in material in the lower-most riser in the picture at left.

It is this backpressure that keeps the DSM SYSTEM lodged firmly against the substrates and, along with the epoxy-adhesive primer, ensures that the full range of compression and extension movement of the joint is accommodated.

 

(click picture to enlarge)

 
Once firmly seated in the joint opening, a liquid-silicone sealant band is injected between the upper edges of the DSM foam and pre-cured silicone bellows.

The silicone is supplied by EMSEAL as part of the SYSTEM.

An injected band of silicone locks the DSM SYSTEM from EMSEAL to the substrates.
 

(click picture to enlarge)

Finished, watertight expansion joint installation--DSM by EMSEAL

The finished installation is aesthetically compatible, continuity of seal through the changes in plane and direction is maintained, and the DSM SYSTEM is ready to ensure watertightness, while accommodating joint movement free of tensile stresses at the bond line or within the body of the sealant.

The Packers join dozens of other pro, semi-pro, municipal, high-school and university organizations in adopting this more lasting approach to stadium joint sealing. 

Central Restoration has applied their skill again in tackling the failed caulk and backer rod in the precast joints on the University of Wisconsin, Camp Randall stadium. Their skill and  free-agent status means they are ready and available to work on your project too PH: 920-583-3733.

(click picture to enlarge)

 

Revenue loss in affected concession areas, damage to equipment in storage rooms, disgruntled athletes and suite patrons are all consequences of leaks at expansion joints.

Elimination of these problems in new sports venue construction as well as in retrofit of existing structures is a central focus of EMSEAL's. 

The company's unique approach to sports facility expansion joint treatment combines innovative materials technologies with a fresh look at the roles of owners, designers, general contractors, manufacturers and subcontractors, in achieving trouble-free expansion joints.

The approach is grounded in a collaborative process centered on joint treatment that requires all of these parties to think, design, detail, specify, construct, fabricate, and install three-dimensional solutions.


 

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Expansion joints and precompressed joint sealants by EMSEAL

1-800-526-8365 -- 508-836-0280 --  techinfo@emseal.com -- Fax: 508-836-0281

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EMSEAL LLC. 120 Carrier Drive, Toronto, ON M9W 5R1

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